Electric Three-Wheel Cargo Bike – FACOS Integrated System for Urban Last-Mile Logistics
Sector: Urban mobility & sustainable logistics
Client: Kleuster in collaboration with Renault Trucks
Project Summary
FACOS engineered the electric traction and energy management system for a three-wheeled cargo bike designed for urban goods delivery, with a strong focus on environmental sustainability and maneuverability in narrow city streets.
The vehicle, named Freegônes, has been distributed across France with over 700 units equipped with FACOS technology—proving the reliability, modularity, and scalability of our system.
The solution was fully customized and seamlessly integrated onto an OEM chassis.
Background
The growing demand for last-mile logistics in urban areas led Kleuster, in partnership with Renault Trucks, to develop an innovative zero-emission platform for city deliveries.
They needed a compact, safe, and integrated electronic system, adaptable to multiple cargo bike configurations.
Client Requirements
- Reliable and modular electric power supply
- Ability to support various cargo layouts (dry, refrigerated, food delivery)
- Easy charging from standard outlets
- Compact and robust system, installable on existing frames
FACOS Solution
FACOS supplied a complete and fully integrated system, including:
NAUTY 900 → all-in-one module combining Drive, BMS Master, and onboard AC charger
BatteryPack LiFePO₄ – 43V / 120Ah → modular, self-heating lithium battery
EPM900 → energy and safety management unit with DC-DC converter for accessories
Custom CAN interface for communication with the vehicle’s central control system
The system was engineered to guarantee full-day autonomy, even with refrigerated modules or heavy loads.
Sistema completo su misura per Cargo Bike urbana: progetto sviluppato sulle specifiche del cliente
- BatteryPack LiFePO₄ removibile , con sostituzione laterale rapida
- Modulo elettronico integrato (drive, caricabatterie, BMS master)
- Scheda CSTKLEUSTER per la centralizzazione dei cablaggi e gestione PLC
- Convertitore DC/DC con uscite 12V e 24V per elettronica e luci
- Carico utile: fino a 350 kg
- Autonomia: 80 km
- Supera pendenze del 18%
- Sistema di frenata rigenerativa e controllo automatico della velocità (max 15–18 km/h)
Operi nella logistica urbana o stai sviluppando un veicolo elettrico leggero?
Affidati a chi ha già realizzato sistemi integrati su misura per grandi marchi.
Key FACOS Technologies
- Compact and programmable brushless drive
- LiFePO₄ BatteryPack with integrated BMS and self-heating
- Built-in AC charger (Schuko plug)
- CAN-Bus diagnostics and real-time control
Results Achieved
- ✅ All-day autonomy, including for refrigerated units
- ✅ Fast and safe charging from standard domestic power
- ✅ Zero-emission delivery in low-emission zones
- ✅ Quick and easy integration on existing OEM chassis
- ✅ 700+ FACOS-powered cargo bikes already in operation across France
Are you developing an electric cargo bike or light urban vehicle?
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